Brief Overview of the IPC Connector

Brief Overview of the IPC Connector

Insulation Piercing Connectors (IPCs) assist in providing a reliable, fast and convenient method of connecting service or other mains to low voltage mains. The IPC connector helps to provide a waterproof, fully sealed connection. All common kinds of conductors can be inter-connected including insulated copper or aluminum.

This type of conductor is used when establishing the tap linking from an A.B.C. (Aerial Bundled Conductors) network with low voltage to another similar network.

Connector end cap:

  • It is having membranes rather than grease, granting water tightness around tap conductor end for a long-term basis.
  • The connector end cap is not rigid so as to feel a good tap conductor insertion by simply using a hand.
  • It can be fitted out with a hard end cap, covering and gripping. In case, a rigid cover is required.
  • It is glued to the body of the connector just to avoid loss during handling, environment (wildlife, wind, etc.) and installation.

Connector general features:

  • The tightening screws are potential free
  • Insulation Piercing is done on the tap and main conductors simultaneously.
  • Tightening efficiency is ensured by shear head screws
  • The dielectric strength of water is more than 6kV
  • The connection meets the criteria of NFC C 33-020 and EN 50-483.

IPC connectors have been designed with lower installation costs in mind. No special tools are required since they are installed with a simple key. When making connections to insulated conductors (their primary use), the application of an oxide inhibitor or the stripping of the insulation is not required. IPCs incorporate contact teeth designed to penetrate the conductor’s insulation and make an electrical contact and are pre-filled with a compound that inhibits the oxides to fill gaps where contamination can enter.

IPCs are by nature isolated, so a special tape or cover is not required after the connection is made. Facilities can be installed on energized conductors and are relatively safe.

IPC connectors are limited in their range of application. Specifically, they are recommended for low voltage secondary distribution applications (600 V and less) when insulated conductors are used. The nature of the connection device limits these connectors to function mainly as shunts, although some parallel splices can also be made. IPCs are also only for voltage-free applications.

With the various forms of conductors and insulators available in the market, always check the specifications of the connectors for connectivity with the conductors that have been attached.

IPCs may not be suitable for conductors with very thick, very thin or very hard insulation materials as they could damage the driver or not achieve any electrical contact. Never use an IPC on a bare driver, as this may cause failure of both the connector and the driver itself.

One of the main functions of an insulation piercing connector is its adaptability to aluminum and copper conductors, being able to be used in any of the two formats, which makes it a very versatile device perfect for any installation.

Another advantage that we find is its ease of installation. The insulating connectors make it possible to unscrew the screws easily with a wrench, making the installation of structural tension lines much safer. In addition, its components do not leave any loose element as they are perfectly integrated into the device.

With this system, it is not necessary to strip the cable since the teeth of the insulation connector bite the insulator, and thanks to that “bite”, it provides voltage to the other cable connected to the device. The advantage of drilling connectors is that the cables are insulated.

The teeth of the drilling connector provide the maximum guarantees of operation thanks to its industrial manufacture and the rubber seal that allows delaying the entry of water and the appearance of corrosion. They are elements with a high durability in electrical installations.

In addition, the contact plates of these insulation systems are made of tinned copper and steel screws with protection. The mechanical clip and the electrical properties of the product are the results of the use of top quality materials in its manufacture.

If you need a nailed connector, there are many online stores where you will find a wide range of IPC connectors for an electrical installation with which you will get a perfect performance and at a very low price.

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